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Evidence Guide: PMBPROD247 - Hand lay up composites

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

PMBPROD247 - Hand lay up composites

What evidence can you provide to prove your understanding of each of the following citeria?

Check work requirements

  1. Identify work requirements from production plan or request
  2. Check product, material, and equipment meet requirements for the job
  3. Recognise requirements which may not be in accordance with usual practice
  4. Ask questions of appropriate person to confirm unusual practice
  5. Identify hazards associated with the job and take appropriate action
  6. Perform other pre-operational checks in accordance with procedures
Identify work requirements from production plan or request

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Check product, material, and equipment meet requirements for the job

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Recognise requirements which may not be in accordance with usual practice

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Ask questions of appropriate person to confirm unusual practice

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify hazards associated with the job and take appropriate action

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Perform other pre-operational checks in accordance with procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set up mould and materials as required

  1. Set up mould ready for production
  2. Ensure materials are available in the form and quantities required
  3. Ensure safety equipment is available and fit for use
Set up mould ready for production

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Ensure materials are available in the form and quantities required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Ensure safety equipment is available and fit for use

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Hand lay up composites

  1. Apply materials to the mould to specification
  2. Monitor product/process quality
  3. Make adjustments or seek assistance to remedy faults and non-conformity as required
  4. Adjust work to minimise scrap and trim
Apply materials to the mould to specification

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor product/process quality

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Make adjustments or seek assistance to remedy faults and non-conformity as required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adjust work to minimise scrap and trim

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Respond to routine problems in accordance with procedures

  1. Recognise known faults that occur during the operation
  2. Identify and take action on causes of routine faults
  3. Log problems as required
  4. Identify non-routine process and quality problems and take appropriate action
Recognise known faults that occur during the operation

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify and take action on causes of routine faults

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Log problems as required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify non-routine process and quality problems and take appropriate action

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Check work requirements

1.1

Identify work requirements from production plan or request

1.2

Check product, material, and equipment meet requirements for the job

1.3

Recognise requirements which may not be in accordance with usual practice

1.4

Ask questions of appropriate person to confirm unusual practice

1.5

Identify hazards associated with the job and take appropriate action

1.6

Perform other pre-operational checks in accordance with procedures

2

Set up mould and materials as required

2.1

Set up mould ready for production

2.2

Ensure materials are available in the form and quantities required

2.3

Ensure safety equipment is available and fit for use

3

Hand lay up composites

3.1

Apply materials to the mould to specification

3.2

Monitor product/process quality

3.3

Make adjustments or seek assistance to remedy faults and non-conformity as required

3.4

Adjust work to minimise scrap and trim

3.10

4

Respond to routine problems in accordance with procedures

4.1

Recognise known faults that occur during the operation

4.2

Identify and take action on causes of routine faults

4.3

Log problems as required

4.4

Identify non-routine process and quality problems and take appropriate action

Required Skills and Knowledge

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Check work requirements

1.1

Identify work requirements from production plan or request

1.2

Check product, material, and equipment meet requirements for the job

1.3

Recognise requirements which may not be in accordance with usual practice

1.4

Ask questions of appropriate person to confirm unusual practice

1.5

Identify hazards associated with the job and take appropriate action

1.6

Perform other pre-operational checks in accordance with procedures

2

Set up mould and materials as required

2.1

Set up mould ready for production

2.2

Ensure materials are available in the form and quantities required

2.3

Ensure safety equipment is available and fit for use

3

Hand lay up composites

3.1

Apply materials to the mould to specification

3.2

Monitor product/process quality

3.3

Make adjustments or seek assistance to remedy faults and non-conformity as required

3.4

Adjust work to minimise scrap and trim

3.10

4

Respond to routine problems in accordance with procedures

4.1

Recognise known faults that occur during the operation

4.2

Identify and take action on causes of routine faults

4.3

Log problems as required

4.4

Identify non-routine process and quality problems and take appropriate action

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria and demonstrate the ability to:

read and interpret procedures, job specifications, , basic machine control panels, material labels and safety data sheets (SDS)

select materials, tools and equipment to meet job specifications

monitor key variables, including:

mould conditions

ambient temperature

air flow/ventilation rate

viscosity of resin

resin to fibre ratio

time since resin mixed vs pot life of mix

prepare and use composites materials, including:

gel coats

resins

fibre reinforcements

hand lay up composites to moulds

identify hazards and apply relevant hazard controls

apply safety procedures

apply housekeeping procedures

apply waste management procedures

recognise early warning signs of equipment/processes needing attention or with potential problems

recognise routine and non-routine problems

identify when the operator is able to rectify faults, when assistance is required and who is the appropriate source for assistance

take action to resolve faults or report faults to appropriate personnel

distinguish between possible causes of routine faults, including:

raw material variations/contamination

process abnormalities

procedural errors

mechanical abnormalities

communicate effectively with team/work group and supervisors

complete workplace records

do basic arithmetical manipulations, including additions, subtractions, divisions, fractions and percentages.

Must provide evidence that demonstrates knowledge relevant to their job sufficient to operate under routine only supervision and to solve routine problems, including knowledge of:

types and application of materials commonly used in composites

methods of application of composite materials to the mould by hand

impact of changes in ratio of resin to fibre

the potential effects of variations in raw materials and equipment in relation to quality of product

reasons for checking process control panels and reporting readings which are outside of normal range of process variability

processing behaviour of polymers and the role of additives

production workflow sequences and materials demand

factors which may affect product quality or production output and appropriate remedies

routine problems, their probable causes and relevant corrective actions

organisation procedures relevant to the work environment/job role

hierarchy of control

hazards that may arise in the job/work environment and:

their possible causes

potential consequences

appropriate risk controls.

Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Regulatory framework

The latest version of all legislation, regulations, industry codes of practice and Australian/international standards, or the version specified by the local regulatory authority, must be used.

Applicable legislation, regulations, standards and codes of practice include:

health, safety and environmental (HSE) legislation, regulations and codes of practice relevant to the workplace, equipment and production processes and hazardous materials

Australian/international standards relevant to the materials being used and products being made

any relevant licence and certification requirements.

All operations to which this unit applies are subject to stringent HSE requirements, which may be imposed through state/territory or federal legislation, and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and such requirements the legislative requirements take precedence.

Procedures

All operations must be performed in accordance with relevant procedures.

Procedures are written, verbal, visual, computer-based or in some other form, and include one or any combination of:

emergency procedures

work instructions

standard operating procedures (SOPs)

safe work method statements (SWMS)

formulae/recipes

batch sheets

temporary instructions

any similar instructions provided for the smooth running of the plant.

Tools and equipment

Tools and equipment include:

open moulds for composite products

hand mixing equipment and stirrers

knives and cutters to trim fibres

hand application tools, such as rollers and brushes.

Additional tools and equipment will be selected as required from:

hand tools

hoists/lifting equipment not requiring any special permits or licences

manual handling aids, such as hand carts and trolleys

relevant personal protective equipment (PPE).

Hazards

Hazards must be identified and controlled. Identifying hazards requires consideration of:

glass and other fibre hazards (inhalation and skin penetration)

hazardous products and materials

cutting equipment

sharp edges, swarf, scrap

protrusions or obstructions

slippery surfaces, spills or leaks

rotational equipment or vibration

smoke, dust, vapours or other atmospheric hazards

electricity

gas

gases and liquids under pressure

structural hazards

equipment failures

machinery, equipment and product mass

other hazards that might arise.

Routine problems

Routine problems must be resolved by applying known solutions.

Routine problems are predictable and include one or more of:

cracks, dents or imperfections of the mould

incorrect resin ratios

contamination of materials

shifting of fibres before resin laid

stacking of fibre and resin sequence problems

product problems, such as:

voids

poor surface finish

colour contamination

release from mould damage.

Known solutions are drawn from one or more of:

procedures

training

remembered experience.

Non-routine problems must be reported according to according to relevant procedures.